Motor Control Center at Macpower Electricals, Surat

Welcome to Macpower Electricals, Surat’s premier provider of advanced electrical solutions. Our Motor Control Centre (MCC) is designed to offer unparalleled performance, control, and protection for your motor-driven systems, ensuring efficient and reliable operations.

What is a Motor Control Centre?

A Motor Control Centre (MCC) is an assembly of one or more enclosed sections having a common power bus and principally containing motor control units. MCCs are used to control and distribute power to electric motors in various industrial and commercial applications, providing centralized control and protection for motor operations.

State-of-the-Art Technology

Incorporating the latest advancements in motor control technology to ensure efficiency and ease of use.

Customized
Solutions

Tailored designs to meet the specific requirements of different industries and applications.

Premium
Components

Using only top-tier components to guarantee long-term reliability and optimal performance.

Safety &
Compliance

Adherence to all relevant national and international safety standards to ensure safe operations.

Professional
Support

A dedicated team of experts providing ongoing support and maintenance services.

General Specifications

Technical Specifications

Our Motor Control Centres are meticulously designed to ensure superior performance and reliability. Below are the technical specifications:

Rated Voltage

Up to 690V AC

Frequency

50/60 Hz

Rated Current

Up to 4000A

Form of Separation

Form 2, Form 3, and Form 4 as per IEC 61439-2

Degree of Protection

IP42, IP54, IP65 (as required)

Construction

Enclosure

Sturdy, powder-coated CRCA / GI sheet steel with welded and modular construction for flexibility and ease of maintenance.

Busbar System

High conductivity aluminium or copper with heat-shrinkable PVC sleeves for insulation.

Cable Entry

Top or bottom entry options to suit installation requirements.

Compartmentalization

Separate compartments for bus bars, cable terminations, marshalling chamber and control gear for safety and convenience.

Electrical Components

Motor Starters

Direct-on-line (DOL), star-delta, auto-transformer, and soft starters from leading manufacturers.

Circuit Breakers

ACBs, MCCBs, Fuses and MCBs for protection against overcurrent and short circuits.

Contactors

Robust contactors designed for reliable motor control.

Protection Relays

Separate compartments for bus bars, cable terminations, marshalling chamber and control gear for safety and convenience.

Control Devices

User-friendly push buttons, selector switches, and indicator lamps.

Control & Automation

Programmable Logic Controllers (PLC)

For sophisticated control and automation of motor operations.

Human Machine Interface (HMI)

Intuitive touchscreen HMIs for easy monitoring and control.

Communication Protocols

Supports Modbus, Profibus, Ethernet, and other standard communication protocols.

Safety Features

Interlocks

Mechanical and electrical interlocks to ensure safe operation.

Earthing

Comprehensive earthing system for enhanced safety.

Fire Protection

Options for fire detection and suppression systems.

Arc Flash Protection

Design considerations to mitigate the risk of arc flash incidents.

Door interlock (LOTO)

Provision for door interlock (LOTO) for permissible access and operation.

Testing & Certification

Type Testing

Conducted as per IEC 61439-2 standards to ensure high performance and reliability.

Routine Testing

Each unit undergoes rigorous routine testing for quality assurance.

Certification

Certified by reputable testing laboratories (CPRI) for compliance with international standards.

Customization Options

Tailored Designs

Custom designs to suit specific application requirements.

Colour Options

Multiple colour options for enclosure finish.

Mounting Arrangements

Floor-mounted free standing and stand mount or wall-mounted configurations.

Additional Features

Integration of features such as variable frequency drives (VFDs), Soft starter, power factor correction units, and energy management systems.

Applications of Motor Control Centre

Our Motor Control Centres are designed to meet the diverse needs of various industries.
Key applications include..

Manufacturing Plants

Automotive Industry

Efficient control of production lines, robotic systems, and assembly machinery.

Automotive Industry

Efficient control of production lines, robotic systems, and assembly machinery.

Food and Beverage

Controlling processing lines, packaging systems, and refrigeration units.

Pharmaceuticals

Ensuring precise control of manufacturing processes and maintaining clean room standards.

Energy and Utilities

Power Generation

Centralized control of motors in power plants.

Renewable Energy

Managing motors in wind, solar, and hydro power plants.

Water Treatment

Control of pumps, mixers, and filtration systems.

Infrastructure

Building Automation

Managing HVAC systems, elevators, and lighting in commercial and residential buildings as well jet fan application in parking area.

Data Centres

Ensuring reliable power distribution and control for critical operations.

Hospitals

Controlling essential systems such as HVAC, lighting, and emergency equipment.

Chemical and Petrochemical Industries

Process Control

Monitoring and controlling motors in reactors, mixers, and conveyors.

Safety Systems

Integration with safety interlock systems and emergency shutdown mechanisms.

Process Control

Monitoring and controlling motors in reactors, mixers, and conveyors.

Safety Systems

Integration with safety interlock systems and emergency shutdown mechanisms.

Mining and Metals

Mining Operations

Control of motors in conveyor belts, crushers, and ventilation systems.

Metallurgy

Managing motors in furnaces, rolling mills, and finishing lines.

Transport & Logistics

Airports

Control systems for runway lighting, baggage handling, and terminal operations.

Ports and Harbours

Managing cranes, loading/unloading systems, and dock facilities.

Railways

Control of signal systems, train operations, and maintenance facilities.

Agriculture

Irrigation Systems

Automation of irrigation pumps and valves for efficient water management.

Greenhouses

Control of climate conditions, lighting, and nutrient delivery systems.

Benefits of Using Macpower Electricals’ MCCs

Enhanced Efficiency

Streamlined control systems optimize operations and reduce energy consumption.

Improved Safety

Robust design and advanced safety features protect personnel and equipment.

Scalability

Easily scalable and adaptable to meet growing or changing operational needs.

Reliability

High-quality components and meticulous engineering ensure long-term reliability and minimal downtime.

Ease of Maintenance

Modular design and comprehensive support services simplify maintenance and reduce operational costs.

Our Services

Design and Engineering

Offering comprehensive design and engineering services to optimize your MCCs for specific requirements.

Installation

Skilled technicians providing seamless installation services for hassle-free operations.

Maintenance and Support

Regular maintenance services to keep your systems in top condition.

Upgrades and Retrofits

Upgrading and retrofitting services to keep your MCCs up-to-date with the latest advancements.

Contact Us for Customized Solutions

Our team at Macpower Electricals is dedicated to providing customized MCC solutions that meet your specific application needs. Contact us today to learn how we can help optimize your motor control and distribution systems.

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