Overview

Welcome to Macpower Electricals, Surat’s leading provider of high-quality electrical solutions. Our Power Control Centre (PCC) is the heart of our operations, where innovation, efficiency, and reliability converge to deliver unmatched electrical control systems.

What is a Power Control Centre?

A Power Control Centre (PCC) is an assembly of one or more enclosed sections having a common power bus and principally containing power distribution units. PCCs are used for the control and monitoring of electrical power distribution systems. They are integral in industrial and commercial setups where they provide centralized control of various distribution panel like MCC, iMCC, PDB, MLDB, LDB and more.

Why Choose Macpower Electricals?

At Macpower Electricals, we pride ourselves on delivering top-notch electrical solutions tailored to meet the specific needs of our clients. Our PCCs are designed and manufactured to the highest standards, ensuring optimal performance, safety, and durability. Our PCC has been certified by CPRI for short circuit level at 70kA for 6300A. Here’s why our PCCs stand out:

• Advanced Technology: We utilize the latest technology to design PCCs that are not only efficient but also easy to operate and maintain.
• Custom Solutions: Every industry has unique requirements, and we provide custom solutions that are tailored to meet these specific needs.
• High-Quality Components: We use only the best quality components to ensure that our PCCs deliver reliable performance over the long term.
• Safety and Compliance: Safety is our top priority. Our PCCs are designed to comply with all relevant national and international standards, ensuring the safety of your operations.
• Expert Support: Our team of experienced professionals is always on hand to provide expert support and maintenance services, ensuring your PCCs continue to operate at peak efficiency.

Technical Specifications

At Macpower Electricals, our Power Control Centres (PCCs) are designed with precision and attention to detail, ensuring top-notch performance and reliability. Below are the technical specifications of our PCCs:

General Specifications

• Rated Voltage: Up to 690V AC
• Frequency: 50/60 Hz
• Rated Current: Up to 6300A
• Short Circuit Withstand Capacity: 70kA for 1 second
• Form of Separation: Form 2, Form 3, and Form 4 as per IEC 61439-2
• Degree of Protection: IP42, IP54, IP65 (as required)

Construction

• Enclosure: Robust, powder-coated CRCA / GI sheet steel with welded and modular construction for easy assembly and maintenance.
• Busbar System: High conductivity electrolytic grade aluminium or copper with heat-shrinkable PVC sleeves.
• Cable Entry: Top or bottom entry as per customer requirements.
• Compartmentalization: Segregated compartments for bus bars, cable terminations, and control gear to enhance safety and ease of maintenance.

Electrical Components

• Circuit Breakers: Air Circuit Breakers (ACB), Moulded Case Circuit Breakers (MCCB), and Miniature Circuit Breakers (MCB) from leading manufacturers.
• Contactors: Heavy-duty contactors for reliable motor control.
• Protection Relays: Advanced microprocessor-based relays for overload, short circuit, and earth fault protection.
• Metering: Digital multifunction meters for real-time monitoring of electrical parameters.
• Control Devices: Push buttons, selector switches, and indicator lamps for user-friendly operation.

Control and Automation

• Programmable Logic Controllers (PLC): Integration of PLCs for advanced control and automation for breaker operation
• Human Machine Interface (HMI): Touchscreen HMIs for intuitive user interaction and system monitoring.
• Communication Protocols: Support for Modbus, Profibus, Ethernet, and other standard communication protocols.

Safety Features

• Interlocks: Mechanical and electrical interlocks to prevent unauthorized access and operation.
• Earthing: Comprehensive Earthing system for enhanced safety.
• Fire Protection: Provision for fire detection and suppression systems.
• Arc Flash Protection: Design considerations to minimize the risk of arc flash incidents.
• Door interlock (LOTO): Provision for door interlock (LOTO) for permissible access and operation.

Testing and Certification

• Type Testing: Our PCCs undergo rigorous type testing as per IEC 61439-2 standards.
• Routine Testing: Each unit is subjected to thorough routine testing to ensure compliance with quality and performance standards.
• Certification: Certified by reputed testing laboratories (CPRI) for adherence to international standards.

Customization Options

• Tailored Designs: Custom designs to suit specific application requirements.
• Colour Options: Multiple colour options for enclosure finish.
• Mounting Arrangements: Floor-mounted free standing and stand mount or wall-mounted configurations.
• Additional Features: Integration of additional features such as power factor correction, harmonic filters, and energy management systems.

Applications of Power Control Centre

Power Control Centres (PCCs) from Macpower Electricals are designed to meet the rigorous demands of various industrial and commercial applications. Our PCCs are versatile and reliable, making them suitable for a wide range of environments and purposes. Below are some of the key applications:

1. Manufacturing Plants

• Automotive Industry: Efficient control of assembly lines, welding machines, and robotic arms.
• Textile Industry: Management of spinning, weaving, dyeing, and finishing processes.
• Food and Beverage: Control of processing lines, packaging machines, conveying and refrigeration units.
• Pharmaceuticals: Ensuring precise control of production lines and maintaining clean room standards.

2. Energy and Utilities

• Power Generation: Centralized control of generators, turbines, and auxiliary systems.
• Renewable Energy: Integration and management of solar, wind, and hydro power systems.
• Water Treatment Plants: Control of pumps, filtration systems, and chemical dosing units.

3. Infrastructure

• Building Automation: Efficient management of HVAC, lighting, elevators, and security systems in commercial and residential buildings.
• Data Centres: Reliable power distribution and control to ensure uninterrupted operations.
• Hospitals: Critical power management for operating rooms, diagnostic equipment, and emergency systems.

4. Chemical and Petrochemical Industries

• Process Control: Monitoring and control of reactors, distillation columns, and storage tanks.
• Safety Systems: Integration with safety interlock systems and emergency shutdown mechanisms.

5. Mining and Metals

• Mining Operations: Control of conveyor belts, crushers, and ventilation systems in underground and surface mines.
• Metallurgy: Management of furnaces, rolling mills, and finishing lines in steel and aluminium plants.

6. Transport and Logistics

• Airports: Control systems for runway lighting, baggage handling, and passenger terminals.
• Ports and Harbours: Management of cranes, loading/unloading systems, and dock facilities.
• Railways: Control of signal systems, train operations, and maintenance facilities.

7. Agriculture

• Irrigation Systems: Automation of irrigation pumps and valves for efficient water management.
• Greenhouses: Control of climate conditions, lighting, and nutrient delivery systems.

Benefits of Using Macpower Electricals’ PCCs

• Enhanced Efficiency: Streamlined control systems lead to optimized operations and reduced energy consumption.
• Improved Safety: Robust design and advanced safety features ensure protection for personnel and equipment.
• Scalability: Our PCCs can be easily scaled and adapted to meet growing or changing operational requirements.
• Reliability: High-quality components and meticulous engineering ensure long-term reliability and minimal downtime.
• Ease of Maintenance: Modular design and comprehensive support services simplify maintenance and reduce operational costs.

Our Services

• Design and Engineering: We offer comprehensive design and engineering services to ensure your PCCs are optimized for your specific requirements.
• Installation: Our skilled technicians provide seamless installation services, ensuring your PCCs are up and running without any hassle.
• Maintenance and Support: Regular maintenance is crucial for the longevity and efficiency of your PCCs. Our maintenance services are designed to keep your systems in top condition.
• Upgrades and Retrofits: As technology evolves, so should your systems. We offer upgrade and retrofit services to ensure your PCCs remain up-to-date with the latest advancements.

Contact Us for Customized Solutions

Our team at Macpower Electricals is dedicated to providing customized PCC solutions that meet the specific needs of your application. Contact us today to learn how we can help optimize your power control and distribution systems.